Solving pressure and condensation build up in your Embedded System.

Have you ever had a problem with pressure build up or condensation in one of your embedded devices? Gore-Tex Vents are a good solution today, but I thought you might find The Rest Of The Story interesting. What follows is slightly edited version of a message exchange of mine from the gEDA-User mailing list.

> Dave McGuire wrote:
> > Bob Paddock wrote:
> > I'd put them in a sealed box, with a Gore-Tex Vent so that the
> > enclosure can 'breath' but not pass water.
>
> This is an interesting idea. Can Gore-Tex be found in small
> squares for this type of application, or would one be stuck
> destroying an expensive jacket to get some?

Salvation Army or Good Will would be a good place to look if you want to go the clothing route, but there is more to the story.

The whole story goes like this: Gore-Tex was invented ~1978, used in clothing as everyone knows, and didn't really find many other uses then. Jump forward to 1982. I was designing a hand held control to run some 50 Ton Coal Mining Equipment. The control was a sealed box with a membrane switch on the front. We very shortly ran into problems. Taking it down into the Mine would cause a pressure reduction that would suck the switches in, activating the switches. Having a stuck switch on a 50 Ton machine with sharp cutting bits is *bad*. Very **bad**. Also found that taking it up in a plane, as non-pressurized luggage, would deform the switch by causing it to balloon out to about four times what it should be. From flat to nice dome. You then had worthless junk, it did not recover.

I had recently read about the properties of Gore-Tex, tracked down one of the engineers in the factory and asked him if he thought it would make a good vent for such an application. He said he had no idea, but he would send me several different types of the stuff to try out. Which he did.

Putting cloth over a whole in mining equipment would last a few minutes, on on optimistic day. So a colleague of mine, Don F., came up with this labyrinth sandwich to put the Gore-Tex between.

Take two flat disks, we used thick fiberglass, each about 1/4" thick. Mill out a pocket in both disks, place them face to face, then drill a hole through both disks at one of the ends of the milled circle. Now rotate a single disk 180 degrees. Put the Gore-Tex between the disks and epoxy. If you try to stick your Sharp Pointy Coal Mining Implement into the hole you hit the fiberglass and not the Gore-Tex. The assembly was then held in the box by a screw in the four corners. Pressure problem was solved.

Went back to the fellow at Gore-Tex to get more material, which he supplied. Thought our idea was a good one and filed for the patent. So he got it and Don and I did not.

Today you can buy Gore-Tex pressure relief vent off-the-shelf. Most a screw in type plug, but they come in all kinds of sizes.

Short a pin? There ain't no more up!

Picture Kentucky Coal Miner on the phone to the maker of their Man-Hoist ("Coal Miner" for open air elevator, beats any Amusement Park ride, only next to the 'Man-Trips', the Roller-Coaster like ride that takes you into the Mine, where you may lose your head at any moment).

Our Hoist only goes up. We've run out of cable, it is all on the spool. There ain't no more up!

I'm sure you have experienced the frustration of needing just one more pin on your Micro. Here is why you don't let the Boss force you into take shortcuts to increase company profits, in the shortsighted short-term. Seems the Hoist designers used two inputs one for Run/Stop and one for Up/Down. Up/Down faulted to 'Up', no mater what you wanted it to do, you only went up.

They should have used four inputs, Run, Stop, Up, Down. Seeing both Up and Down asserted simultaneously would then signal a fault.

The morale of this design tip: Do not take short cuts, people ultimately pay the price. Warrant Repairs are expensive when you have to travel to the mine.